Production equipment, process data, PLC/MES
Manufacturing equipment and process analysis
Analyze production, equipment condition, and energy use by operating condition to identify areas for improvement.
Field challenges
Manufacturing data is split across equipment, production, quality, and energy systems. Plant-wide totals do not show which machine or process causes an anomaly or inefficiency.
How it works
Connect PLC, MES, power, sensor, and production data using equipment tags. Analyze patterns by operating state and show equipment events alongside process-level energy consumption.
Applications
- Predictive maintenance for production-line rotating equipment
- Energy analysis by equipment and process
- Optimization for compressed air, boilers, cooling, and utilities
Connected data
- PLC and equipment operating data
- MES and process production data
- Power, environmental, and condition sensors
Operations integration
- Inspection priority
- Process inefficiency identification
- FEMS and production-view integration