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XYLOLABS

Edge AI for Industrial Equipment

Detect equipment anomalies on site, first.

XyloZero analyzes sound, vibration, temperature and other condition signals with PLC and drive data, detects anomaly events early, and feeds inspection and control-room decisions.

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STS cranes working a container ship at a port terminal
STS cranes

What XyloZero Detects

What XyloZero detects

  1. Equipment Condition

    Changes in rotating and industrial equipment

    Sound, vibration, temperature, magnetic field and other condition signals.

  2. Operating Context

    How the equipment is running

    Running, stopped and load changes are taken into account to tell real anomaly events apart.

  3. Early Warning

    Events that lead to decisions

    Selected events reach the control room, alerts and inspection priorities.

How It Works

Collect, context, select, act

  1. Collect

    Condition signals and PLC and drive data are collected on site.

  2. Context

    Operating state and site conditions are analyzed on the same timeline.

  3. Select

    Edge AI selects the anomaly events that matter.

  4. Act

    Events reach the control room, alerts, inspection priorities and follow-up.

XyloZero sensor node exploded into top cover, sealing gasket, main board with microphones and processor, battery, housing and mounting magnets
Components
  1. Top cover
  2. Sealing gasket
  3. MEMS microphones
  4. ESP32-S3 module
  5. Main board
  6. Battery
  7. Housing
  8. Mounting magnets

Industry Applications

Industries

XyloZero on equipment at ports, power plants and factories.

XyloZero Battery Safety

Catch Li-ion batteryfire precursors first.

Before thermal runaway, a lithium-ion battery can change subtly in sound and ultrasound, not only in temperature. XyloZero analyzes these abnormal sound events to help raise an early fire warning.

Detect → Verify → Alert

  1. Sense battery signals
  2. Select abnormal events
  3. Alert the control room
  4. Respond on site

Where it applies

  • AGVs
  • AMRs
  • Electrified prime movers
  • ESS
  • Battery packs
See the battery solutionRequest a quote
Two XyloZero sensor nodes and a main control box connected by cables
Components
  1. XyloZero sensor node
  2. Main control box

Field-Proven Case Studies

Case studies

  • Logistics & Port

    STS crane rotating equipment condition monitoring

    Problem
    Anomalies in crane drivetrain signals that change with operating state and load, watched continuously.
    Deployment
    Sound, vibration and temperature sensor nodes installed around the drivetrain
    Result
    Continuous drivetrain condition and anomaly monitoring

  • Power & Plant

    Continuous acoustic monitoring of coal handling equipment

    Problem
    Sound from a fuel conveyor drive, collected without the gaps that walk-down inspections leave.
    Deployment
    Sensor node mounted on the upper belt conveyor drive
    Result
    Continuous collection without external power through the pilot

  • Manufacturing & Batteries

    Acoustic validation of Li-ion battery fire precursors

    Problem
    A microphone array captured sound changes that appear before gas release is detected from a battery.
    Deployment
    Multichannel microphone array placed around the test battery
    Result
    Broadband sound rise caught before confirmed gas release in every analyzable test

  • Shipbuilding & Manufacturing

    Shipyard welding equipment and crane condition monitoring

    Problem
    Operating state and operating types of welding equipment and a crane, estimated from attached sensor nodes alone, with no operating-signal link.
    Deployment
    Several sensor nodes per machine on welding gear drives and in the crane machinery room
    Result
    Operating state and work schedule estimated per machine without operating signals

All case studies

AI for Operators

AI that supports operators, not replaces them

XyloZero is not meant to replace field workers. It helps them make safer, data-based inspection, maintenance and operating decisions.

  • Less repetitive monitoring
  • Inspection priorities built on anomaly events
  • Fewer trips into hazardous areas
  • Field experience combined with data

From PoC to Operations

From PoC to operations

  1. Scope

    Define the site, equipment, available data and operating problem.

  2. PoC and validation

    Collect data and validate anomaly events.

  3. Deployment

    Install XyloZero and connect PLC and control systems.

  4. Operation

    Device management, AI model updates and maintenance.

  5. Expansion

    From one machine to the same equipment class, the whole site and other sites.

Latest Insights

Latest insights

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